Blog/17 January 2024

Step by step to an efficient compressor system

Five concrete steps to a more efficient compressed air system: demand analysis and leak measurement, system design, renewal, intelligent controls and heat recovery of up to 94%.

Published
17 January 2024
Reading time
2 min
Author
Tehnogama tim
Step by step to an efficient compressor system

Efficient operation of a compressed air system can be achieved through simple, tangible steps. To begin, you need to calculate costs and benefits as follows:

011. Demand analysis and leak measurement

Looking only at the energy requirements of your compressors instead of their leaks has a significant negative impact on energy consumption. Reducing these leaks offers the greatest savings potential. To achieve these savings, optimal compressor operation must be determined on the basis of a demand analysis and regular leak measurement. Contact us for a reliable and efficient analysis.

022. System design

Efficient operation of individual components is only the first step towards saving energy. Optimal interaction between these components and adapting the whole system to your specific needs can also have a positive effect. With an intelligently designed process chain, you can optimise your energy and resources. Tehnogama’s experienced specialists in this field are available for advice and recommendations.

033. System renewal

For a compressed air system that is starting to show its age, a complete renewal can pay off. It depends on the technical condition of your system and how much of the energy it uses is converted into the desired end performance. Modern compressors are equipped with high-efficiency motors and air ends, modern fans and heat recovery systems. An investment in new equipment can pay for itself quickly, and such investments are increasingly supported by government programmes.

044. Intelligent control systems

An optimal ratio between load and idle time can be achieved with intelligent control systems. They choose the most efficient combination of compressors according to demand, so you can maintain optimal idle time and pressure at all times. In addition, your system parameters become much clearer.

055. Heat recovery

During air compression, a high percentage of energy is converted into heat. Modern, efficient compressor systems make sure this energy is not wasted: up to 94% of the heat generated in the compressor can be recovered. It can then be directed to the appropriate part of your company’s premises or used to produce hot water.

For more details on improving the efficiency of your compressor system and specific steps you can take in your production plant, feel free to contact our expert team at div.ind.teh@tehnogama.com or by phone on +381 22 215 23 01. More about our products and services at www.tehnogama.com.

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